Production Process And Quality Control Of Embracery Fabric

Production process and quality control of Embracery Fabric
The production process of Embroidered Fabric is a complex and intricate process that requires strict quality control to ensure the quality of the final product. This article will provide a detailed introduction to the production process and quality control measures of embroidery fabrics to help readers better understand this industry.
1, Production process flow
The production process of embroidered fabrics mainly includes design, plate making, embroidery, and post-processing. Firstly, designers design patterns and color combinations based on customer needs and market trends. Then, convert the design pattern into an embroidery plate file for precise embroidery on the embroidery machine.
In the embroidery process, the embroidery machine performs precise embroidery operations on the fabric based on the plate making file. This step requires strict control over the speed and stitching of the embroidery machine to ensure the clarity and delicacy of the embroidery pattern. At the same time, attention should be paid to the tension and stability of the fabric to avoid deformation or misalignment during the embroidery process.
The post-processing process mainly includes steps such as sorting, trimming, and inspection. Organizing is the process of smoothing the embroidered fabric to eliminate wrinkles and unevenness that may occur during the embroidery process. Trimming is the process of trimming excess thread ends and embroidery edges to ensure the cleanliness and aesthetics of the fabric. Finally, quality inspection is conducted on the embroidery fabric to ensure that it meets customer requirements and industry standards.
2, Quality control measures
In order to ensure the quality of embroidery fabrics, a series of quality control measures need to be taken during the production process. Firstly, strict inspection of raw materials is carried out to ensure their quality meets production requirements. This includes the material, thickness, color, and other aspects of the fabric. At the same time, regular maintenance and calibration should be carried out on the embroidery machine to ensure its accuracy and stability.
Secondly, during the embroidery process, it is necessary to strictly control embroidery parameters such as needle technique, stitch density, tension, etc. These parameters directly affect the clarity and delicacy of embroidery patterns. Therefore, it is necessary to continuously adjust and optimize these parameters during the production process to ensure the stability and consistency of embroidery quality.
In addition, it is necessary to strengthen employee training and technical exchanges. Through training and technical exchanges, enhance employees' awareness and understanding of embroidery skills and quality control, and strengthen their operational skills and problem-solving abilities. This helps to enhance the technical level and quality awareness of the entire production team, providing strong support for the quality assurance of embroidery fabrics.
3, Intelligent production and quality traceability
With the advancement of technology and the development of intelligent technology, the embroidery fabric industry has also begun to transform towards intelligent production. By introducing intelligent production equipment and management systems, the automation, digitization, and intelligence of the production process can be achieved. This can not only improve production efficiency and quality stability, but also achieve functions such as quality traceability and data analysis.
The quality traceability system can record various links and data information of embroidery fabrics in the production process, so as to trace and analyze in case of problems. This helps to quickly identify the cause of the problem and take corresponding measures for improvement and optimization.

OMMA was incorporated in 2009, has been committed to the design, production and sales of eyelet fabric, cotton schiffli, sequin fabric, anglaise fabric, eyelet fabric, chemical lace(guipure fabric) for 10 years+. Products are widely applied in fashion costume, wedding dress, gown and other industries.

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